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    July 02

    Work Done From 4th October 2007 to 18th January 2008

    Day 1 - Thursday 4th October 2007

          Took off trim

          Removed all glass

          Removed bonnet, doors and boot

     

    Day 2 - Saturday 6th October 2007

          Removed rear lights, petrol tank, 1 headlight and 1 side light and engine manifolds

          Brought 1 cylinder of gas, welding wire, nozzles, anti-spatter spray, grinding and cutting/sanding discs

     

    Day 3 - Sunday 7th October 2007

          Took off wheels

          Started to labelled wiring loom

          Removed starter, dynamo and soaked all of the sub-frame bolts in WD40

     

    Day 4 - Friday 12th October 2007

          Jacked up car

          Dropped sub-frame and engine onto floor using trolley jack

          Jacked up car further and pulled engine and sub-frame forward

     

    Day 5 - Saturday 13th October 2007

          Took out the rear sub-frame

     

    Day 6 - Sunday 14th October 2007

          Stripped rear sub-frame ready for blasting and powder coating

     

    Day 7 - Tuesday 16th October 2007

          Removed engine from sub-frame

          Removed suspension from front sub-frame

          Straightened bent cross members of both sub-frames

          Both sub-frames are in good conditions

          Masked all threads and bearing surfaces ready for blasting prior to powder coating

     

    Thursday 18th October 2007

          Took sub-frames to Bownes of Bissell Street for steam cleaning, blasting and powder coating

     

    Day 8 - Saturday 20th October 2007

          Removed clutch housing from engine, clutch plate and flywheel nut

          Awaiting delivery of special puller to remove fly wheel

          Removed front engine pulley, timing chain cover, crank shaft and crank shaft sprockets complete with timing chain

          Timing chain and tensioner rubbers need to be replaced

          Drained engine oil

     

    Day 9 - Saturday 27th October 2007

          Split engine and gearbox

          Removed crank shaft con-rods and pistons

          Bores and pistons are good but rings need replacing

          Slight wear on big ends, main bearings good

     

    Day 10 - Sunday 28th October 2007

          Removed break drums from back plates

          Skimmed drums in lathe

          Cleaned engine and gearbox

          Stripped cylinder head

     

    Day 11 - Sunday 4th November 2007

          Removed and labelled wiring loom from engine bay

          Took out brake master cylinder

          Loosened clutch master cylinder

     

    Day 12 - Tuesday 6th November 2007

          Collected cylinder head from Stirchley (refaced)

          Removed speedometer

          Labelled up more wiring loom

          Fitted jig to front of car

     

    Friday 9th November

          Re-faced exhaust valves seats. Ground in 8 valves

          Brought head gasket set and engine bearings

     

    Day 13 - Saturday 10th November 2007

          Refitted valves and springs to cylinder head

          Completely removed front wiring loom

          Cut off front wings

          Removed left hand front shock absorber

     

    Day 14 - Sunday 11th November 2007

          Fitted new rings to pistons and new engine bearings

          Assembled pistons in block and fitted crankshaft

          Fitted cam shaft

          Prepared front of car for welding repairs

          Removed front side indicator assemblies

          Ground off remains of old front wings and prepared surfaces for welding

     

    Day 15 - Tuesday 20th November 2007

          Removed steering column, rack and pinion

          Cut out rusted metal from back of front wheel arches

     

    Day 16 - Thursday 22nd November 2007

          Trimmed back edges of front panels ready for welding on new wings which are on order

     

    Day 17 - Tuesday 27th November 2007

          Removed back bumper

          Repaired inner wing arch on drivers side

     

    Day 18 - Thursday 29th November 2007

          Mounted car on ‘swing jig’

     

    Day 19 - Friday 30th November 2007

          Removed drivers shock absorber bracket and repaired end of bulkhead cross member

          Repaired shock absorber bracket which was very corroded

          New panels arrived

          Treated inner wing arch with phosphoric acid in treat rust

     

    Day 20 - Monday 3rd December 2007

          Refitted drivers side shock absorber bracket

          Sprayed inner wing arch with hammerite

          Repaired top of bulkhead

     

    Day 21 - Tuesday 4th December 2007

          Removed head lining

          Continued welding bulkhead

     

    Day 22 - Tuesday 11th December 2007

          Removed drivers side A panel

          Cut out drivers side step panel

          Cut out corroded metal from door pillar

     

    Day 23 - Wednesday 12th December 2007

          Trial fitting of new A panel

          Make up repair strips for door pillar and welded into place

          Brought new step panels

     

    Day 24 - Saturday 15th December 2007

          Hang driver’s door to correctly fit A panel.

          Weld panels into place

          Sand off bottom of drivers door and treat with phosphoric acid

          Repair and paint scultel top panel

          Start to repair edge of corroded front panel

     

    Day 25 - Sunday 16th December 2007

          Removed drivers door

          Cut off drivers side step panel and bottom of rear body panel

          Trimmed flange on floor panel prior to welding (step panel)

     

    Day 26 - Tuesday 18th December 2007

          Started welding drivers side floor cross member (corroded in sill)

          De-rusted interior of sill

          Began fitting drivers side step panel

          Rust treated inner wheel arch (drivers side)

     

    Day 27 - Saturday 22nd December 2007

          Finished welding drivers side step panel

          Repaired body panel behind drivers side rear glovebox

     

    Day 28 - Monday 14th January 2008

          Started to Repair top edge of front panel – drivers side

     

    Day 29 - Tuesday 15th January 2008

          Finished repairing front panel – drivers side

          Test fitted front wing on drivers side – slight adjustment needed prior to welding the front wing onto the car

     

    Day 30 - Friday 18th January 2008

          Cut off nearside ‘A’ panels

          Cut out all rusted metal from inner wing area

          Rust proofed all welded work on offside of car

          Welded in patch on shock absorber bracket.

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