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July 02 Work Done From 4th October 2007 to 18th January 2008Day 1 - Thursday 4th October 2007 Took off trim Removed all glass Removed bonnet, doors and boot
Day 2 - Saturday 6th October 2007 Removed rear lights, petrol tank, 1 headlight and 1 side light and engine manifolds Brought 1 cylinder of gas, welding wire, nozzles, anti-spatter spray, grinding and cutting/sanding discs
Day 3 - Sunday 7th October 2007 Took off wheels Started to labelled wiring loom Removed starter, dynamo and soaked all of the sub-frame bolts in WD40
Day 4 - Friday 12th October 2007 Jacked up car Dropped sub-frame and engine onto floor using trolley jack Jacked up car further and pulled engine and sub-frame forward
Day 5 - Saturday 13th October 2007 Took out the rear sub-frame
Day 6 - Sunday 14th October 2007 Stripped rear sub-frame ready for blasting and powder coating
Day 7 - Tuesday 16th October 2007 Removed engine from sub-frame Removed suspension from front sub-frame Straightened bent cross members of both sub-frames Both sub-frames are in good conditions Masked all threads and bearing surfaces ready for blasting prior to powder coating
Thursday 18th October 2007 Took sub-frames to Bownes of Bissell Street for steam cleaning, blasting and powder coating
Day 8 - Saturday 20th October 2007 Removed clutch housing from engine, clutch plate and flywheel nut Awaiting delivery of special puller to remove fly wheel Removed front engine pulley, timing chain cover, crank shaft and crank shaft sprockets complete with timing chain Timing chain and tensioner rubbers need to be replaced Drained engine oil
Day 9 - Saturday 27th October 2007 Split engine and gearbox Removed crank shaft con-rods and pistons Bores and pistons are good but rings need replacing Slight wear on big ends, main bearings good
Day 10 - Sunday 28th October 2007 Removed break drums from back plates Skimmed drums in lathe Cleaned engine and gearbox Stripped cylinder head
Day 11 - Sunday 4th November 2007 Removed and labelled wiring loom from engine bay Took out brake master cylinder Loosened clutch master cylinder
Day 12 - Tuesday 6th November 2007 Collected cylinder head from Stirchley (refaced) Removed speedometer Labelled up more wiring loom Fitted jig to front of car
Friday 9th November Re-faced exhaust valves seats. Ground in 8 valves Brought head gasket set and engine bearings
Day 13 - Saturday 10th November 2007 Refitted valves and springs to cylinder head Completely removed front wiring loom Cut off front wings Removed left hand front shock absorber
Day 14 - Sunday 11th November 2007 Fitted new rings to pistons and new engine bearings Assembled pistons in block and fitted crankshaft Fitted cam shaft Prepared front of car for welding repairs Removed front side indicator assemblies Ground off remains of old front wings and prepared surfaces for welding
Day 15 - Tuesday 20th November 2007 Removed steering column, rack and pinion Cut out rusted metal from back of front wheel arches
Day 16 - Thursday 22nd November 2007 Trimmed back edges of front panels ready for welding on new wings which are on order
Day 17 - Tuesday 27th November 2007 Removed back bumper Repaired inner wing arch on drivers side
Day 18 - Thursday 29th November 2007 Mounted car on ‘swing jig’
Day 19 - Friday 30th November 2007 Removed drivers shock absorber bracket and repaired end of bulkhead cross member Repaired shock absorber bracket which was very corroded New panels arrived Treated inner wing arch with phosphoric acid in treat rust
Day 20 - Monday 3rd December 2007 Refitted drivers side shock absorber bracket Sprayed inner wing arch with hammerite Repaired top of bulkhead
Day 21 - Tuesday 4th December 2007 Removed head lining Continued welding bulkhead
Day 22 - Tuesday 11th December 2007 Removed drivers side A panel Cut out drivers side step panel Cut out corroded metal from door pillar
Day 23 - Wednesday 12th December 2007 Trial fitting of new A panel Make up repair strips for door pillar and welded into place Brought new step panels
Day 24 - Saturday 15th December 2007 Hang driver’s door to correctly fit A panel. Weld panels into place Sand off bottom of drivers door and treat with phosphoric acid Repair and paint scultel top panel Start to repair edge of corroded front panel
Day 25 - Sunday 16th December 2007 Removed drivers door Cut off drivers side step panel and bottom of rear body panel Trimmed flange on floor panel prior to welding (step panel)
Day 26 - Tuesday 18th December 2007 Started welding drivers side floor cross member (corroded in sill) De-rusted interior of sill Began fitting drivers side step panel Rust treated inner wheel arch (drivers side)
Day 27 - Saturday 22nd December 2007 Finished welding drivers side step panel Repaired body panel behind drivers side rear glovebox
Day 28 - Monday 14th January 2008 Started to Repair top edge of front panel – drivers side
Day 29 - Tuesday 15th January 2008 Finished repairing front panel – drivers side Test fitted front wing on drivers side – slight adjustment needed prior to welding the front wing onto the car
Day 30 - Friday 18th January 2008 Cut off nearside ‘A’ panels Cut out all rusted metal from inner wing area Rust proofed all welded work on offside of car Welded in patch on shock absorber bracket. Comments (4)
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